

Impervite® Graphite Shell & Tube Heat Exchanger
Increase Your Plant Productivity With Our Shell And Tube Heat Exchangers
(Click Here to explore all Impervite® Graphite heat exchangers)
CG Thermal’s Impervite® graphite shell and tube heat exchangers are designed to be the workhorse of the industry. With over 200 years of combined experience, our key personnel bring time-tested designs and proven expertise to the design and manufacture of these and similar products. Utilizing our proprietary grade of phenolic impregnated graphite it offers excellent service life in corrosive condensing, vaporizing, absorbing, heating and cooling applications. Compared to other graphite heat exchanger designs it has competitive capital investment cost, high reliability, and high return on investment.
Impervite® is a composite material consisting of a graphite substrate impregnated using a proprietary phenolic impregnation process. Impervite® is ideally suited for processing mixed acids, sulfuric acid, hydrochloric acid, phosphoric acid, nitric acid, waste acids, and chlorinated hydrocarbons. It has excellent machining, physical, and thermal properties.

Key Features & Benefits
- Designed and tested per ASME SEC VIII Div 1, TEMA, ANSI, ASTM, and stringent in-house standards.
- Large cross-sectional process flow areas for low pressure drop and/or high fouling applications.
- Up to 100 psig (6.89 barg) and 340 Deg F (171 Deg C) operating conditions.
- Exceptional fatigue resistance.
- High thermal efficiency.
- Tube diameter options include 7/8” (22 mm) and 1.50” (38 mm) inside diameter.
- Heat transfer areas range from 8 ft² (.74 M²) to 15,500 ft² (1,448 M²).
- State-of-the-art, in-house phenolic impregnation
- ASME Code stamp/ G-mark available
- Carbon steel/ SST/ Fluorpolymer lined shell options
- Multi-pass construction available
- Fully enclosed, skirted tubesheet design
- Flatplate graphite nozzle eliminates potential failure
- Many baffle materials to meet your requirements
Why Use Impervite® Graphite in Heat Exchangers?
Impervite® Graphite Shell and Tube Heat Exchanger FAQs
What is a graphite shell and tube heat exchanger?
A graphite shell and tube heat exchanger transfers heat between separate fluid streams using graphite tubes housed inside a shell. CG Thermal’s Impervite® exchangers use phenolic-impregnated graphite for corrosive process applications, including condensing, vaporizing, absorbing, heating, and cooling.
What is Impervite® graphite?
Impervite® is CG Thermal’s proprietary composite material made from a graphite substrate impregnated through a phenolic impregnation process. It combines graphite’s thermal properties with an impregnated structure suited to corrosive heat exchanger service.
Which chemicals can Impervite® graphite heat exchangers handle?
Impervite® graphite is used in applications involving hydrochloric acid, sulfuric acid, phosphoric acid, mixed acids, waste acids, and chlorinated hydrocarbons. Suitability depends on the complete process composition, concentration, temperature, and operating conditions. CG Thermal can review these requirements to evaluate material compatibility.
What are the operating temperature and pressure limits?
CG Thermal lists operating conditions up to 100 psig (6.89 barg) and 340°F (171°C) for its Impervite® graphite shell and tube heat exchangers. The allowable pressure and temperature for a specific exchanger depend on its design and application. Confirm the required combination with CG Thermal during selection.
What applications use Impervite® graphite shell and tube heat exchangers?
Impervite® graphite shell and tube heat exchangers are used for condensing, vaporizing, absorbing, heating, and cooling corrosive process fluids. Typical applications involve acid processing and other chemical services where material compatibility, heat transfer performance, and allowable pressure drop guide exchanger selection.
Are graphite shell and tube heat exchangers suitable for fouling applications or low pressure drop requirements?
Impervite® graphite shell and tube exchangers offer large cross-sectional process flow areas for applications with high fouling potential or low allowable pressure drop. Tube size and exchanger configuration can be selected around the process requirements, including flow rate, fouling characteristics, and pressure drop limits.
Can an Impervite® graphite shell and tube exchanger be customized?
Yes. Each heat exchanger is custom-designed to meet each customer’s operating conditions. Available design options include multi-pass construction, carbon steel shells, stainless steel shells, fluoropolymer-lined shells, and different baffle materials. We select the configuration to meet the application’s thermal, mechanical, and process requirements.
Are ASME Code-stamped graphite heat exchangers available?
Yes. ASME Code-stamped configurations are available for Impervite® graphite shell and tube heat exchangers. CG Thermal lists ASME Section VIII, Division 1 among its design and testing standards. Specify applicable code and marking requirements when requesting an exchanger.
Can CG Thermal refurbish an existing graphite shell and tube heat exchanger?
Yes. CG Thermal offers in-house refurbishment of graphite shell and tube heat exchangers. Contact the team with the equipment details, operating history, and known issues to discuss an evaluation and potential refurbishment scope.
What information is needed to size a graphite shell and tube heat exchanger?
To begin sizing, provide the process and utility fluid compositions, concentrations, flow rates, inlet temperatures, and required outlet temperatures or heat duty. Include operating and design pressures, allowable pressure drops, fouling information, and applicable code requirements. CG Thermal provides application forms in metric and British units to help organize this information.
Need help selecting a graphite heat exchanger?
Send CG Thermal your process conditions or complete an application form to discuss an Impervite® graphite shell and tube exchanger for your application.
What sizes and heat transfer areas are available?
Impervite® graphite shell and tube exchangers are available with heat transfer areas from 8 ft² to 15,500 ft². Listed tube inside diameter options include 7/8 inch (22 mm) and 1.50 inches (38 mm). CG Thermal selects the exchanger size and configuration based on the required thermal duty and operating conditions.
